Saturday, October 27, 2012

Polk High School and Green Research

Polk students turn yesterday's grease into tomorrow's fuel


Senior Mason Umlauf, assisted by biology teacher Kim Mirasola, performs a titration test prior to producing the school's first batch of biodiesel from sunflower oil.
Gina Malone/For the Times-News
Published: Saturday, October 27, 2012 at 4:30 a.m.
Students at Polk County High will soon be turning their cafeteria's old grease into fuel for diesel engines.
The school has acquired a biodiesel wagon with the necessary equipment for converting natural oils to engine-powering fuel, and in the spring will offer classes on the process. That will make the school one of only a few in the state to offer students an educational opportunity usually not available until college.
As fuel prices climb and environmental awareness grows, the push is on to find alternative sources to fossil fuels. One green way is the conversion of plant oils, animal fat or used cooking oil to biofuels. The non-toxic, biodegradable results of this process include a fuel, a meal byproduct that can be fed to livestock, and glycerin that can be turned into soap and other cleaning products.
It's a self-sustaining production cycle involving a crop farm and an animal farm as well as the biodiesel wagon, said said Kim Mirasola, PCHS biology teacher and self-proclaimed "Director of Greasearch 101." Every step of the process feeds back into the cycle or creates a natural byproduct; nothing is wasted.
Tawana Weicker agrees. Weicker was an English teacher at Polk County High five years ago when a student, Elizabeth Russell, decided to do her senior project on biofuels. At the time, Russell worked at Mountain View BBQ in Columbus and had an uncle who knew about producing biodiesel. 

In overseeing Russell's project, Weicker became so inspired that she began studying the process herself, eventually starting her own business, Be Kind Solutions, that sells all-natural cleaning products made from the glycerin byproduct of her own biodiesel operation at home. She runs her cars on the biodiesel she produces.

In what amounts to a "community exchange," she said, Mountain View now provides her with all the used cooking oil she needs in exchange for cleaning products. The restaurant also displays and sells her products to supplement her online sales at www.bekindsolutions.com. Her website describes her products as "kind cleaning solutions for people, pet and planet" that can be used to clean nearly anything. Former students, fellow teachers and family have all helped in growing her business.
Weicker's own enthusiasm led to a desire among her school colleagues to offer this science at the high school level, and they began consulting with Appalachian State University and also explored Clemson University's program.
When the school board approved the start-up of a program at Polk County High, they began writing grants and receiving community support to help with collecting necessary supplies, including the production wagon that was an educational mobile unit used by Piedmont Biofuels in Pittsboro.
The wagon's generator runs on biodiesel itself and includes everything necessary for production, including a reactor where the solvent (methanol) and a catalyst such as potassium hydroxide are added to the oil, a tank where separation of fuel and glycerin occurs, a washing tank that cleans the fuel of any remaining glycerin or methane, a drying tank, and an ion exchanger for filtration.
 

The school's program will be for education and research primarily, said Mirasola. She will be joined in teaching the course by chemistry teacher Sergey Zalevskiy. The two recently completed a two-day course of their own on the process led by David Thornton, a research associate with Clemson University's biosystems engineering department and the school's resident "biodiesel guru."
At the end of training they produced their first batch of biodiesel, a product pure enough for human consumption, they said, and one that is, because of the carbon-dioxide consuming plants used in the process, almost entirely carbon-neutral once burned as fuel.
Students, including Mason Umlauf, who is doing his senior project on biofuels, will be doing college-level research, Mirasola said, providing their results to universities. The goal, she said, is not large production of biodiesel, but rather developing in students the know-how that may lead them to start their own green businesses someday, as Weicker has.
"We want our kids to know how to be entrepreneurs," Mirasola said.
The Polk County High teachers would like to see biodiesel programs become part of the state's science curriculum. They may produce enough biodiesel to run an activity bus or one of the tractors on the school's 7-acre working farm, the teachers said.
The school's farm also feeds into the process since, besides using cooking oil from the county's school cafeterias, students will use natural oils such as those from sunflower seeds and soybeans. The school has arable land as well as a greenhouse, and its goats and chickens will benefit from the meal byproduct that is left behind when seeds are pressed. It is, said Zalevskiy, "pure protein" and the goats love it.
There will be two biodiesel classes with 12 students each in the spring. One class requires algebra as a prerequisite. The other requires chemistry and algebra and will be an honors-level class. These students, Mirasola said, will be the "problem solvers and leaders" of the program. Hopes are, eventually, to offer three classes every semester. 

Like the all-encompassing process itself, this program will involve every department at the school, everyone from art students designing labels to special education students getting in on production and English students writing about the process.
"We want the whole school involved," Mirasola said. "This is just developing. We want it to grow."
 


Friday, July 27, 2012

The Golden Circle




Well, folks have been asking, "How's it going, trying to start a new business?  Aren't you scared?"

I quip, "So far, so good."  And then I start to falter, "Warhorse Solutions is...is...blossoming...."




Alright, let's be blunt: "blossoming" is the wrong word, like a flower that just blooms when it's ready--all quiet, beautiful, and wonderful.  Actually, my company's jump into the business world is getting...serious, not my high school, backyard little "experiment" anymore. Taking my "Naturally Aggressive" WARHORSE, my other recipes, and my fine-tuned sustainable process to the big-boy- but-not-that-big-market is...not like a blossoming event.

Nope, this feels like an alien birth--foreign, sharp edges, slippery, unexpected complications, AND EXCITING because of the awesome energy that spurred this birth. In order for Be Kind to be a solution, we're going to add other members and resources to our family. Be Kind Solutions is having some birthing pains for sure.  Will it need a surgeon, scalpel, C-section, and an extra pint of blood?   Maybe...maybe not.




Ahh, there's hope with the birthing pains: My Polk County High School fellow teacher and now Summer Time Warhorse Solutions Research and Development Director Kim Mirasola just spent a week energizing science, math, and technology curriculum and told me Warhose has a lot going for it because it was conceived, nurtured, and parented with "The Golden Circle" philosophy. 

Ok, now I'll breathe easier...


Kim Mirasola applies her bio chemistry expertise for Be Kind

What? nobody ever told me about "The Golden Circle" business philosophy...so I GOOGLED it, even watched a youtube video about it.  I feel so much better now. Hey, Be Kind has sprouted in the right garden, from the right birthplace: the WARHORSE was born because two students and local Polk Co. High graduates inspired and helped me, along with my sister, who shared the WARHORSE Cleaner and its story with anyone who wanted a kind cleaning solution. 

Back to the circle:
 
The Why? Why does Warhorse exist? It's necessary to explore and innovate--innovate the way we use resources and the way we share them, particularly with our communities and schools. Let's use and move green energy into new paradigms.  Warhorse is about recycling, re-purposing, and collaboration in a way that is kind to people, pets, planet. 

The How? We (there's a growing team now) use our sustainable, green energy process to make our cleaners and soaps.  In addition to our process and products, Warhorse partners with  our communities, organizations, and schools to share resources and knowledge. Students have inspired us and we work to inspire them. 

The What? Warhorse Solutions has 2 solutions:
  • unique, non-toxic, and naturally aggressive WARHORSE cleaners and soaps made from our sustainable process.
Our new label look: Now the WARHORSE label has the energy of the WARHORSE. This is not the clearest pic, but you can see the change.
  • continued collaboration with our local schools and community with a bio systems project on our high school campus--renewable energy, hydroponics, composting, soldier flies (will explain sometime), materials engineering, sunflower project, etc, etc.  Collaboration with Dr. Houser and Dr. Taylor at Appalachian State, David Thornton Bio Systems Guru at Clemson University, and our high school science department has fired up a unique learning opportunity for Polk County School students. More news about these projects coming soon!



Now, idealism can be tricky.  Yes, Simon (from the The Golden Circle youtube video), The Why Warhorse exists is the foundation for our process and products.  In fact, the WARHORSE himself embodies our company's character--work ethic, innovation, collaboration--and a naturally aggressive goal to "make safer, value added products, following Green Chemistry Principles." Ok, we're opening up shop for the right reasons.

Regardless of The How and The What, The Why isn't going to change--doesn't matter how big this baby gets.

So now, we have to take care of the other components.  And as Simon mentions, lots of companies die before they reach the age of 3. Will Warhorse the LLC die?  We'll see.

But the WARHORSE won't.  Energy never dies.


This is Noble, our real WARHORSE.  He's a fast learner, gets bored easily, good manners, likes a challenge, and is kind to his friends. 

Noble lives nearby with Lyndsey, one of my former students who has been on this Be Kind ride with me for several years.

Friday, July 6, 2012

Kind Livin' In a Gated Community

Can't give away our location...already seen some other squatters besides us...we call it Mosquito Flatts
As soon as we got here, started working...
Proving to Savannah that WARHORSE works and no coughing from fumes inside the truck cab.  It's so easy even a Q-Tip can do it--sorry Geico caveman.




Talk about historic downtown traffic?  That barge is churning along the Savannah River.  Hope we're exporting to China.  Maybe the WARHORSE visits Asia?
These WARHORSEs are working.  Glad they're getting a 20 minute break.


Spooky moon over City Market.  We're hoping to see some Savannah ghosts.  While I was taking this picture I felt a cold spot and like someone tried to push me.  Maybe it was someone from the "Cha Cha Slide" sweaty line dancing that was going on behind me in front of the Gelat-ohhhh store.  Is that an orb on the left bottom corner of this pic?


It's not all hard work. We took 20 minutes off to celebrate the 4th of July.  Even the city was sardinned with over 60,000 people, Kim still had personal space and met some kind Savannah folk. Seriously, polite and friendly people are everywhere down here.  Makes us feel like we're in Polk.


Livin in our gated community and eatin' fine food. Look at this Caprese salad and Kim's mom's homemade Italian spaghetti sauce. In 20 minutes this table will turn back into Kim's bed.




Loki is chillin' after she made a few rounds inside our gated community. We give her 20 minutes and she'll be snoring.



Well, it's been a long day, but relaxin' on my temporary-Savannah-front porch steps makes me feel like I'm back in Polk sitting in my front porch swing. Where's that spooky moon?







Wednesday, July 4, 2012

WARHORSE Story and Galloping to Savannah

 

Now, to our WARHORSE story:  WARHORSE got its start from the inspiration and self-reliance I gained through my high school student's (Elizabeth on 4-Wheeler below) senior graduation project on sustainability.  Determined to find a "green cleaner" that really kicked butt and was kind to people, pets, and planet, I eventually formulated the most wonderful, innovative cleaning product, which uses green energy for its production. This product is awesome and serves as the base for my degreaser, window cleaner, laundry, leather, farm, barn, home--a naturally aggressive multipurpose cleaner.  Plus, non-toxic, no fumes, no harsh chemicals, no sulfates or phosphates.  And YES, IT REALLY DOES WORK! While I continued to teach at Polk Co. High and give away gallons of my new product,  my sister Amanda (on Harley) started sharing my cleaning soap with her friends and neighbors, who gave rave reviews about its kind and aggressive cleaning ability. She even offered a cleaning demonstration when needed. Eventually, I had a stream of regulars requesting my dark cleaner, which I called WARHORSE  and the color aptly named "Appalachian Amber."
Thanks to the "WARHORSE Gals," who aren't afraid to work hard, roll up their sleeves and help me out, the WARHORSE developed a growing demand in our local community.
Last summer, former student and equestrian Lyndsey Newsome (with her horse Noble) distributed WARHORSE samples to Polk Co. local farms and equestrian folk, gathering feedback on the product's aggressive, kind, and versatile cleaning ability.  And, I hired former student and recent UNC-Chapel Hill graduate Anna Feagan to help me with the logo and website.  It became clear that my former students were key to my product's growing success. Ultimately, this innovative and sustainable product deserved a name and official home. So, with some artistic revision by fellow teacher and artist Jeff Thomas, WARHORSE was born.


  


Our WARHORSE is a product that lasts a long time when diluted per directions. It really can replace many other cleaning products: Imagine washing your trailer, cabinets, tack, garbage cans, rubber mats, greasy engine, and windows all with the same non-toxic glycerin cleaning soap. See our website testimonials for customer satisfaction.



WARHORSE's Leather Cleaner and Conditioner


Recently, we have found a way to increase our manufacturing.  This naturally aggressive, non-toxic WARHORSE cleaner will be galloping out into other communities and industries this summer, finding green pastures in Savannah as well as continuing to graze in its birthplace, Columbus, NC.

With the increasing interest, testimonials, and demand of WARHORSE in Polk, Savannah consumers will be getting the chance to try and buy this innovative product very soon.   

Polk County High School biochemistry teacher Kim Mirasola and her dog Loki have joined our WARHORSE team and are now with me in Savannah helping with production. And WOW, Kim and I worked on summer 4-H science camps and currently work on Polk High's burgeoning bio systems curriculum and partnership with Clemson University and Appalachian State University.





Again, another hard-working, creative woman has joined us, and we plan to introduce our naturally aggressive cleaner to Savannah pastures.  Kim is currently dialing in dilutions and fine-tuning scents for our WARHORSE Commercial line and our upcoming other products.  She tackled a very grimy delivery truck and man, the men were impressed. Plus, their hands never felt softer after using WARHORSE. 
Here's a few pics of Kim's cleaning demonstrations on a neglected truck interior down on Dean Forest Road.  No fumes while working in enclosed spaces...



It's so easy, even a Q-Tip can do it...(sorry Geico).

Thanks to everyone who inspired and supported this project--my students, my sister, my neighbors, and now research in Savannah.
Another story to come about the kind people I've met in Savannah.



Most Sincerely,

Thursday, June 14, 2012

Natural and Local

Sunday Dinner was Green River trout for the grill, Crook Neck squash, the Hyder's Dark Corner peaches, Zucchini, Pickling Cucumbers...I should have been trout fishing while Cole and Ed picked the beans... 


Eddie's in the garden to check in before heading to the creek.



Bean vines sort of look like kudzu.



Rattlesnake Green Beans


Bit of a surprise. These Rattlesnakes are protecting the eggs instead of eating them.

Thursday, May 17, 2012

The Be Kind Solutions Story



The Warhorse journey started with one of my English students at Polk County High School in Columbus, NC.  For the last 14 years, I have shared my expertise in literary analysis, the 15 uses (there might be more) of the comma, and the subtleties of irony. On the other hand, my students have introduced me to P90X and Insanity (if you’ve been up at 3:00am you couldn’t have missed these exercise infomercials); blues genius Keb' Mo'; and the exhilaration of shooting someone in a paintball game. On a more environmental path, senior Elizabeth Russell profoundly impacted my self-reliance. As she learned biodiesel for her senior project in my class, I was thus introduced to a unique and sustainable process.


Liz was a student in my senior English class, and chose to explore biofuel and soap chemistry from her uncle Bob.
After her internship was complete, Elizabeth gave an eye-opening presentation to community judges: She even took a hit from a shot glass of biodiesel, which shocked and awed her audience of gas-burning-automobile-owners. As I watched her do a “shake test” on her biodiesel, I thought, “I could do this. It looks fun.” Fortunately, I owned a diesel car, and Elizabeth’s mentor chuckled skeptically when he agreed to teach me the process. To keep the painful details and memories in the past, I will just tell you that many months later, after repeated trips to my teacher’s shop, Columbus Hardware, Tractor Supply, and Polk County Landfill, I produced my first batch of biodiesel—not clear and ready for my car, but more like a French vanilla milkshake—essentially a mess. My husband advised me, “This is crazy. You’re going to ruin your car.” The learning curve continued for months, with frantic phone calls to my mentor because something “just didn’t look right.” My biodiesel education developed, and I slowly gained confidence with biodiesel chemistry and product quality. I scoured biodiesel forums and Youtube videos, absorbing lots of vital information and a pain in the neck. 

Now, five years later, we have shared this "green energy" chemistry with PCHS seniors, other local high school students, college chemistry students, and local 4-H students. Fortunately for PCHS, we now offer Biofuels and Biofuels Honor science classes, with the course starting next year.  



We now collaborate with Appalachian State's Biofuels Program, Clemson University Bio-Engineering director, and Polk County Economic and Development on projects and research.




 Next semester our students will be gaining awesome research and hands-on knowledge and experience similar to the sustainability and environmental projects at local universities.  This sustainable journey is churning and gaining momentum, which is great for Polk County High School students and for our community.





Thanks to everyone who inspired and supported this project. We'll keep up the WARHORSE work ethic.


Most Sincerely,

Sunday, April 15, 2012

WARHORSE Gets New Look at Mountain View



Since the WARHORSE was born because of Elizabeth, her Uncle Bob, and Mountain View, Liz decided the be kind solutions product line and WARHORSE soaps' popularity had outgrown its shelves.  So, she thought a fitting case would have the WARHORSE pattern that is getting such awesome reviews.  Mr. Thomas, PCHS art teacher, really hit a home rum with our WARHORSE logo. Once again, Carl got to work with Lizzie's request.  The rough pine boards came from George Ruff's local sawmill.  A quick trip on over there, where Aaron offered to get us some wood with less pine knots.  Oh no, we wanted the rough stuff--fits the WARHORSE better.  Carl ripped and framed.  Liz and I just delivered it.  We think the products look great, so great that now Liz wants WARHORSE furniture of her own--she calls it the WARHORSE Primitive Furniture line--"Naturally Aggressive."  Carl replied, "You gotta be kidding!" Probably not making her one, but this is a definite improvement.  I used an old pitchfork to burn the marks in the wood by sticking the prongs in my biofuel burner flame. 



This is an awesome look! Works great too!