Saturday, October 27, 2012

Polk High School and Green Research

Polk students turn yesterday's grease into tomorrow's fuel


Senior Mason Umlauf, assisted by biology teacher Kim Mirasola, performs a titration test prior to producing the school's first batch of biodiesel from sunflower oil.
Gina Malone/For the Times-News
Published: Saturday, October 27, 2012 at 4:30 a.m.
Students at Polk County High will soon be turning their cafeteria's old grease into fuel for diesel engines.
The school has acquired a biodiesel wagon with the necessary equipment for converting natural oils to engine-powering fuel, and in the spring will offer classes on the process. That will make the school one of only a few in the state to offer students an educational opportunity usually not available until college.
As fuel prices climb and environmental awareness grows, the push is on to find alternative sources to fossil fuels. One green way is the conversion of plant oils, animal fat or used cooking oil to biofuels. The non-toxic, biodegradable results of this process include a fuel, a meal byproduct that can be fed to livestock, and glycerin that can be turned into soap and other cleaning products.
It's a self-sustaining production cycle involving a crop farm and an animal farm as well as the biodiesel wagon, said said Kim Mirasola, PCHS biology teacher and self-proclaimed "Director of Greasearch 101." Every step of the process feeds back into the cycle or creates a natural byproduct; nothing is wasted.
Tawana Weicker agrees. Weicker was an English teacher at Polk County High five years ago when a student, Elizabeth Russell, decided to do her senior project on biofuels. At the time, Russell worked at Mountain View BBQ in Columbus and had an uncle who knew about producing biodiesel. 

In overseeing Russell's project, Weicker became so inspired that she began studying the process herself, eventually starting her own business, Be Kind Solutions, that sells all-natural cleaning products made from the glycerin byproduct of her own biodiesel operation at home. She runs her cars on the biodiesel she produces.

In what amounts to a "community exchange," she said, Mountain View now provides her with all the used cooking oil she needs in exchange for cleaning products. The restaurant also displays and sells her products to supplement her online sales at www.bekindsolutions.com. Her website describes her products as "kind cleaning solutions for people, pet and planet" that can be used to clean nearly anything. Former students, fellow teachers and family have all helped in growing her business.
Weicker's own enthusiasm led to a desire among her school colleagues to offer this science at the high school level, and they began consulting with Appalachian State University and also explored Clemson University's program.
When the school board approved the start-up of a program at Polk County High, they began writing grants and receiving community support to help with collecting necessary supplies, including the production wagon that was an educational mobile unit used by Piedmont Biofuels in Pittsboro.
The wagon's generator runs on biodiesel itself and includes everything necessary for production, including a reactor where the solvent (methanol) and a catalyst such as potassium hydroxide are added to the oil, a tank where separation of fuel and glycerin occurs, a washing tank that cleans the fuel of any remaining glycerin or methane, a drying tank, and an ion exchanger for filtration.
 

The school's program will be for education and research primarily, said Mirasola. She will be joined in teaching the course by chemistry teacher Sergey Zalevskiy. The two recently completed a two-day course of their own on the process led by David Thornton, a research associate with Clemson University's biosystems engineering department and the school's resident "biodiesel guru."
At the end of training they produced their first batch of biodiesel, a product pure enough for human consumption, they said, and one that is, because of the carbon-dioxide consuming plants used in the process, almost entirely carbon-neutral once burned as fuel.
Students, including Mason Umlauf, who is doing his senior project on biofuels, will be doing college-level research, Mirasola said, providing their results to universities. The goal, she said, is not large production of biodiesel, but rather developing in students the know-how that may lead them to start their own green businesses someday, as Weicker has.
"We want our kids to know how to be entrepreneurs," Mirasola said.
The Polk County High teachers would like to see biodiesel programs become part of the state's science curriculum. They may produce enough biodiesel to run an activity bus or one of the tractors on the school's 7-acre working farm, the teachers said.
The school's farm also feeds into the process since, besides using cooking oil from the county's school cafeterias, students will use natural oils such as those from sunflower seeds and soybeans. The school has arable land as well as a greenhouse, and its goats and chickens will benefit from the meal byproduct that is left behind when seeds are pressed. It is, said Zalevskiy, "pure protein" and the goats love it.
There will be two biodiesel classes with 12 students each in the spring. One class requires algebra as a prerequisite. The other requires chemistry and algebra and will be an honors-level class. These students, Mirasola said, will be the "problem solvers and leaders" of the program. Hopes are, eventually, to offer three classes every semester. 

Like the all-encompassing process itself, this program will involve every department at the school, everyone from art students designing labels to special education students getting in on production and English students writing about the process.
"We want the whole school involved," Mirasola said. "This is just developing. We want it to grow."